Impact stories

Where microscale innovation creates real-world impact

Some of the world’s biggest challenges depend on progress at the smallest scales. From cleaner energy and advanced medical research to fertility treatments and next-generation technologies, UpNano’s high-precision 2PP printing helps make microstructures possible that can support meaningful advances for people, science, and the planet.

When artificial intelligence grows, so does its electricity demand

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Helping AI become smarter, without consuming more energy.

Light instead of electricity

One of the most promising solutions to the growing energy demands of data centers is photonics: replacing electrical signals with light to move information faster and more efficiently. From optical interconnects to photonic integrated circuits (PICs), these technologies are redefining how information moves through modern data centers.
To make this possible, manufacturers need optical components of extraordinary precision – tiny lenses and structures that must be produced at microscopic scales with perfect alignment. This is where UpNano’s technology makes the difference.

Precision that powers the future

Using two-photon polymerization (2PP), it is possible to produce ultra-small lenses often only 100 micrometers in diameter or less, featuring nanometer-level surface accuracy. At this scale, traditional polishing or mechanical post-processing is no longer an option – the lenses must be perfect from the start. Precision and alignment are equally critical in production, as even the smallest deviation can impact performance. With integrated autofocus and alignment systems, UpNano technology enables highly accurate positioning during manufacturing, ensuring reproducible quality at industrial scale.

Taking responsibility for tomorrow

AI will continue to transform our world, but its environmental impact doesn´t have to grow at the same pace. For this progress to remain sustainable, the underlying infrastructure must evolve as well. By enabling the production of next-generation photonic components, UpNano helps lay the foundation for a future in which data centers and computing are not only faster and smarter, but also significantly more energy efficient. More efficient AI infrastructure means lower energy consumption, reduced CO2 emissions, and a more sustainable digital future without compromising performance.

(1) Reference: EPRI – Powering Intelligence: Analyzing Artificial Intelligence and Data Center Energy Consumption

Harnessing the power of the stars

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The race towards clean fusion energy.

Fusion targets – capsules for extreme conditions

One microscopic structure plays a decisive role: Fusion targets are microscopic hollow capsules containing precise, foam structured linings that are then filled with hydrogen isotopes such as deuterium and tritium, cooled to just 25 Kelvin (-248 °C). The fabrication and stabilization of these layered structures demands extraordinary precision.

During the experiment, high-energy lasers or particle beams strike the outer shell of the capsule. The outer layer rapidly vaporizes, creating a recoil effect that drives the remaining structure inward. If this implosion is perfectly symmetric, temperature and density rise so dramatically that a fusion reaction ignites at the core.

Future fusion power plants are expected to ignite multiple fusion targets every second, making the reliable and scalable production of these microscopic structures just as important as their precision.

Why precision is critical

The fusion target is the central ignition system of the entire experiment. Even the smallest imperfections can disrupt implosion symmetry. That is why material properties, surface smoothness, wall thickness, and layer structure must all be controlled with extreme accuracy. Fusion only occurs within a very narrow physical window – everything must align perfectly.

Printing the impossible

Using advanced 3D printing based on two-photon polymerization (2PP), as implemented in UpNano’s NanoOne and NanoPro VT systems, it is possible to fabricate highly complex microstructures with exceptional precision. The combination of these technologies enable the accurate realization of the demanding geometries and material requirements needed for functional fusion targets—with reproducibility and at scale.

From microstructures to sustainable energy

Fusion energy has the potential to fundamentally change how the world is powered. By reducing our dependence on fossil fuels and providing a virtually limitless source of clean energy, it could play a crucial role in addressing climate change and meeting the world’s growing energy demand. Every breakthrough in precision manufacturing brings that vision one step closer. By enabling the fabrication of next-generation fusion targets, UpNano contributes to the technologies that could power a cleaner and more sustainable future.

Building better models for better medicine

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How engineered microenvironments are transforming cancer research.

Cells respond to their environment

At the core of this approach is the understanding that cells are highly sensitive to their physical surroundings. In particular, the stiffness of the extracellular matrix plays a decisive role in cell behavior, influencing whether cells remain in a dormant state or develop invasive, disease-like growth.

The NanoOne can modulate the properties of a hydrogel at specific spots, even while living cells are present. This can be done in two ways. During printing, the gel´s stiffness can be set by controlling how tightly its molecular network is knitted together.

Later, once cells are growing in it, parts of the gel can be softened or removed to reshape it at any point. This gives full control over the material surrounding the cells throughout the whole experiment. Light also can be used to attach new chemical groups to chosen regions, adding a further way to tailor the hydrogel´s behavior.

Tumor-on-a-chip models

One particularly promising application of 2PP is the development of tumor-on-a-chip models. By printing directly inside microfluidic chips, 2PP is ideally suited to fabricating these sophisticated platforms. A tumor-on-a-chip is a microfluidic device that recreates the key features of a tumor and its surrounding microenvironment in a small, controllable in vitro platform. By more closely replicating the human tumor environment, these models can improve the predictive value of preclinical drug testing.

Microfluidic channels can be created at sizes comparable to capillaries. They enable the delivery of media, nutrients, oxygen, and drugs through the system under controlled flow, closely mimicking the continuous transport found in the human body rather than the static conditions of a conventional culture dish.

From 3D cell models to therapy development

In screening experiments, healthy and disease-like environments can be studied side-by-side. After adding candidate drugs, researchers can observe whether cells remain stable despite adverse mechanical conditions or begin to change their behavior. This allows researchers to identify promising drug candidates earlier and under conditions that more closely resemble the human body.

Better laboratory models lead to more reliable research, helping scientists identify promising therapies with greater confidence. By enabling more realistic cancer models, UpNano contributes to research that has the potential to accelerate the development of new treatments and improve outcomes for patients worldwide.

Reproduced from Cantoni et al., APL Bioengineering, 2024, doi: 10.1063/5.0227135.

What if everyone had access to life-saving vaccines?

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Microneedle technology can help combat pandemics worldwide.

A patch instead of a syringe

Researchers are exploring innovative vaccine delivery systems designed to make immunization simpler and more accessible. One promising approach is based on microneedle patches: small, easy-to-use patches that contain microscopic structures capable of delivering vaccines through the skin. (2)

Unlike conventional injections, these patches could reduce the need for specialized equipment and trained medical personnel. Their simple application and potential for easier storage and transport could help bring vaccination closer to communities that are difficult to reach today. In addition to simplifying distribution, their virtually painless application may also improve patient acceptance and help increase vaccination rates.

  • Reduced dependence on complex cold-chain systems
  • Virtually painless application
  • Easy self-administration, anywhere in the world

Technology enabling global access

Turning this vision into reality requires manufacturing technologies capable of creating structures at an incredibly small scale. This is where UpNano’s high-resolution 3D printing technology can make a difference.

Using two-photon polymerization (2PP), UpNano enables researchers to produce highly precise microneedle structures with exceptional accuracy. This advanced manufacturing approach supports the development of next-generation vaccine delivery systems designed to overcome some of today’s biggest accessibility challenges.

Preparing for a more resilient future

Future pandemics are not a question of if, but when. Preparing for them requires not only scientific breakthroughs, but also technologies that make those breakthroughs accessible to people around the world.

Innovations such as microneedle-based vaccine delivery offer a vision of a future where life-saving vaccines can reach more communities, more easily and more equitably. A future where protection is not limited by distance, infrastructure, or available resources.

At UpNano, we are proud to support the researchers and innovators working to make this future possible.

(2) Ameri, M., Ao, Y. & Lewis, H. Formulation Approach that Enables the Coating of a Stable Influenza Vaccine on a Transdermal Microneedle Patch. AAPS PharmSciTech 22, 175 (2021). https://doi.org/10.1208/s12249-021-02044-4

When the smallest things create the greatest miracles

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How a tiny 3D-printed component is helping millions of people around the world achieve their dream of having a child.

An idea that can change lives

Prof. David Gardner, one of the world’s most renowned embryologists and co-founder of Fertilis, has developed a concept that rethinks IVF: the entire developmental process of an embryo should take place in a single, specially designed environment similar to a protected nest. Instead of being moved between petri dishes, the embryo develops calmly, safely, and under controlled conditions. Creating such an environment is no simple task – it must meet the highest technical and medical standards.

Printing what no tool could manufacture before

At the heart of David Gardner’s vision is a microfluidic device with ultra-fine channels measuring just 0.05 millimeters. Through these channels, nutrients flow in nanoliter quantities directly to the embryo just as they would in the human body. Producing such ultra-precise structures was previously impossible with conventional methods until UpNano entered the picture. Researchers at the Australian National Fabrication Facility at the University of South Australia with Jeremy Thompson in the lead, printed Gardner’s design using the NanoOne 2PP 3D printing platform and the specially developed resin UpFlow. The result: a delivery system that performs as nature intended – precise, reproducible, and ready for global use.

The technology behind it

All of this is made possible by two-photon polymerization – 2PP for short – the core technology of UpNano. It enables the creation of three-dimensional microstructures with a level of precision no other method can achieve – fast, reliable, and at an industrial scale. It is this bridge between visionary research and real-world application that makes UpNano unique. We know that our tiny components often carry enormous hopes – and we do everything to help those hopes become a reality. We don’t just print small parts, we enable people and their amazing ideas to change the world.

Indescribable moments of joy

Up to 50% higher success rates, shorter treatment cycles, and reduced strain on both mother and embryo. What this truly means cannot be captured in statistics – it is beyond words. These are deeply emotional moments, when a test comes back positive, when hope turns into certainty.

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